If you notice discoloration in the solenoids texture, be ready to replace it with another one by disconnecting and reconnecting the connections. Since the number of manual controls given on golf carts is pretty limited compared to travel vehicles, the reverse forward switch is considered essential. On the front side, there will be a few other blue and red wires. Is your Ezgo golf cart neither moving forward nor reverse? Wires can become loose, or ground out which causes your golf cart to not fully operate. It violently bounces while you make a sharp turn and drops off one of your, Read More EZGO Suspension Upgrade | Improve Your Cart Riding PerformanceContinue, Club car is a credible name in the electric golf cart market. The unique-looking and high-quality golf carts Club Cars DS can run on gas or electricity. Cleaned battery post & ground to frame. If the switch is stuck or malfunctioning, youll need to replace it to continue. Also, once the connections on Ezgo age, they get corroded, leading to connectivity problems in the switch itself. The main reason why a EZGO gas golf cart will not go forward is because of a locked up brake, or a faulty solenoid and accelerator. JavaScript is disabled. 17. Youll need to replace your spark plug or plugs if theyre the problem causing your golf cart not to move. 156K views 9 years ago This video shows how to install a forward and reverse selector switch on an EZGO TXT electric golf cart. One common solenoidal problem is solenoid discoloration due to wearing out of the entire component after tons of extensive use. If something happens to the float, it might get stuck in the full position and you run out of gas without even realizing it. PDF INSTALLATION INSTRUCTIONS E-Z-GO Installation Notes - HPEVS Thanks. Carefully remove it. Probably best that I open the switch and see what is going on in there. If it appears lower than specified, replace the battery unit. Re: Hard To Turn Forward Reverse Switch There is an adjutment lock nut on the end of the lever that is on the inside of the battery compartment. Pull out on the arm to bring it out of the hole it parks in, and swing it around to one side. If not, fix the wear on any of the wirings. Your recently viewed items and featured recommendations. Sometimes, you wont be able to do either one. 5770. There will be a screw on your carburator to do this. Here are a few of the main electrical problems that can occur with your gas golf cart. Forward Reverse Switch Very Difficult To Move The Callaway Epic Max Driver was released in the US market on January 25 2021. This repair process may require more than one component to be replaced.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'golfertroop_com-large-mobile-banner-2','ezslot_8',110,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-large-mobile-banner-2-0'); Since the same issue may arise when any of the mentioned parts go bad, lets hear the price of each part. Battery cables can go bad from age, corrosion, fraying and other reasons. But I can't use the FWD-REV selector handle to do . 16. I had it out yesterday and it was very hard to get into reverse. CURTIS 1234, 1236 OR 1238. The forward / reverse lever is very stiff. As this little beast has batteries in it you will have to keep, Read More How To Fix Club Car Charger Not Working?Continue, Club Car DS Battery Size | Everything You Need To Know, Everything you need to know about Yamaha G29 clutch upgrade, Club Car Golf Cart Oil Type: Compatible Engine Oil For Club Car Engines, EZGO Suspension Upgrade | Improve Your Cart Riding Performance, Alltrax NPX Troubleshooting Guide With Easy Solutions, Yamaha 48 Volt Charger Troubleshooting Guide With Easy Solutions, 36 Volt Golf Cart Charger Troubleshooting Guide With Easy Solutions, How To Fix Bad Boy Buggy Solenoid Problems [Easy Solution], How To Fix EZ Go RXV Motor Brake Problems [Easy Solution]. DC-4 is a Dow Corning compound number that used to be spec'd in aerospace (maybe still is). Our family in a golf cart community with many courses just a short walk away and have been golfing, modifying golf carts, and playing with golf simulators for most of our life. Price: Take the switch apart, clean and grease the shaft, When you put it back together tighten the nut on the shaft until it bottoms out. Pull out on the arm to bring it out of the hole it parks in, and swing it around to one side. Battery cables come in at #4 on our list of parts that our customers replace most often. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. There will be a small arm with a spring on it's pivot. Remove the panel, plug the buzzer back in, and perform a test run by putting the cart in reverse. How do I check the voltage regulator? [The Ideal Way]. Checking on the Run-Tow and the Forward-Reverse switch would be a smart start if your EZGO golf cart is unable to move forward or backward. Disconnect the negative battery terminal from the battery pack. We have cams, boards, and micro switches to keep your cart running. It works-- reverse, forward whatever. 1996 EZGO TXT, 36 Volt Electric - Replace Forward/Reverse Switch Kevin's Golf Carts 15.4K subscribers Subscribe 385 111K views 5 years ago Welcome to Kevin's Golf Carts YouTube channel!. Same applies to my 07 workhorse, no detent for neutral. Not getting the best speed while in the forward position. Add To Wish List. .. $3,391.95 Ex Tax: $3,199.95 EZGO RXV Engine Upgrade kit Precedent Engine Upgrade Kit Precedent 18 Engine Upgrade Package. Here are a few other things that you can do to test your EZGO forward reverse switch: If you are a golf enthusiast and own a cart, then you are likely going to experience wear and tear issues that can affect your F/R switch. Turn the cart ignition to on and check to see if electricity is running everywhere that it needs to. And is drawn to the outer pin from the center. If this is not moving then you have a broken cable somewhere and will need a replacement. Next, you need to remove the long lever/bar on your right. And we all know that once clients get injured, they will likely never visit that golf course again. forward/reverse switch change to toggle switch, forward and reverse handle getting harder to turn, Universal Turn Signal Swith for Forward/Reverse, Forward Reverse switch melted on forwardhave question about replacement part. Remember there has to be good tension on the contacts or the switch and cables will fry from heat. However, if these steps havent resolved the issue for you, then you might need to replace the entire forward reverse switch unit with the help of a mechanic or by yourself! Its easy to make a problem worse when trying to fix it if you dont know what youre doing. I use ChemPlex 710 on everything electrical and on low-stress surfaces to prevent corrosion. Top subscription boxes right to your door, 1996-2023, Amazon.com, Inc. or its affiliates. Your spark plugs are an extremely important component for a gas golf cart. Thanks for your help. A safe and properly functioning golf cart will always give a good impression of the golf course to the clients. 21 Best Golf Cart Troubleshooting And Maintenance Checklist Tips (All The forward/reverse/service switches ok. . EZGO Electric Forward/Reverse Linkage Weirdness However, you don't have to lose a single night's sleep as Buggies Unlimited has everything you . What is the Wire Size for Golf Cart Batteries? If you are uncomfortable with replicating the actions used in this video, seek the service of a qualified professional. Damaged wiring will sever the electrical connection necessary to operate and a stuck accelerator will result in too much or too little gas flow to the engine. We need to attach these to your new F/R switch. MSRP: $225.95 $112.95. Fixing a clogged muffler isnt difficult but it is time consuming. For those using the DCS F/R switch here some things you may want to know: Regular cleaning and proper maintenance is the key to a long life for your EZGO F/R switch irrespective of the type of switch you have. Radar Chart Example Well also discuss whether or not you can fix the problem yourself or if your cart needs the help of a professional. 2. Heavy Duty Switches for. Reviewed in the United States on September 18, 2016. Newer versions have a similar system located at the transaxle end of the cables. Gas Golf Cart Won't Work in Forward or Reverse? Here's the Fix I actually have anti-seize compound. Used on 1996-2002 E-Z-GO Electric TXT & Medallist Vehicles with DCS controller, Responsible for forward & reverse directions of vehicle, Can also be used on TXT & Medallist Vehicles with the Precision Drive System (PDS) Controller, Reviewed in the United States on May 10, 2021, Reviewed in the United States on July 11, 2017. Console Plate, w/ Forward/Reverse Switch & Vertical State of Charge Meter, E-Z-Go PDS. Difficult to believe that the switch should be so tight. Instead, our system considers things like how recent a review is and if the reviewer bought the item on Amazon. However, if this switch on your Ezgo golf cart malfunctions, you might have problems when making the golf cart move backward or forward.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'golfertroop_com-large-mobile-banner-1','ezslot_7',109,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-large-mobile-banner-1-0'); This would lead to making risky turns to change the direction of the cart, resulting in accidents. Next, you will see 4 thick cables and screws. 8pcs Petrol Engine Cylinder Compression Tester Kit Checking Compression On Petrol Engine Quickly And Accurately Easy Pressure Release Button On Side Of Tester Completed Kit Comes With Adapters For Most Applications Kits Includes 2 Rubber Cones Ends Which Do Not Need To Thread Into Head 3" Gauge Features Dual Color Scale Check Price On Amazon EZGO Forward and Reverse Switch Assembly Fits Select Golf Cart Models. A good moly or copper anti-seize compound is better for areas that will have a large amount of friction and pressure. First, turn on the ignition while looking for a reading on the smaller terminals. EZGO Forward and Reverse Parts from Buggies Unlimited It is an easy DIY. Save big at Golf Cart King! EZGO Marathon 2 Cycle Golf Cart Forward and Reverse Switch Fits 1986 . Let us know how it works after to take the switch apart and clean and put anti-seize on the shaft. Even Though you could opt for a mechanic to do this entire process, you could even rely on this article to guide you to perform the basic troubleshooting steps yourself. Weve tried our best to portray the best possible Ezgo forward reverse switch troubleshooting guide for you. Red Hawk. Product ID: FR-004. Complete kit to mount in 94-07 EZ-Go TXT carts lif.. $3,179.95 Ex Tax: $2,999.95 EZGO Engine Upgrade kit 23 HP Bolt in 23 Horse Power Vanguard Engine kit. For example, your golf cart will have trouble starting up and shifting from one gear to another if your spark plugs are acting up. The best solution is this case would be to have the cables replaced. The reason for both of these issues is likely that the buzzer has gotten unplugged or disconnected. The EZGO TXT F/R switch is easy to use and quite affordable. Description. After the markings are done, you can go ahead and remove the cables using the appropriate tools. EZGo Forward Reverse Switch Troubleshooting Guide With Easy Solutions Contact Board, Forward/Reverse w/Studs, E-Z-Go Marathon Non-DCS Gas 76-94, Electric 71+. Hence, its crucial to provide your Ezgo golf cart with the proper maintenance it deserves. Add to Cart. 1 forward micro switch and 1 or 2 reverse micro switches for reverse beeper and/or reduce speed activation with Alltrax controllers and our conversion kits. I understand that the switch should be fairly difficult to move, to prevent accidental gear-changing but this switch nearly requires a lever! I melted the top corner of a battery due to a loose ground cable on the pack. Hence, lets look into each of the possible causes in detail. This could be related to the copper studs. No information contained in this video shall create any express or implied warranty or guarantee of any particular result. Even Though weve covered most of the important aspects of this problem, one portion is left for which most of you might still be eagerly waiting. There will be a small arm with a spring on it's pivot. Be sure to subscribe to our You Tube channel for all kinds of parts and accessory installation videos. The E-Z-GO Forward & Reverse Switch Assembly is used with TXT & Medallist Vehicles that operate with the Drive Control System (DCS). Beefed up Forward/Reverse switch, for modified cars with high amp controllers. There are also wires running to the accelerator that give it the ability to operate. Product ID: KEY-03. Your recently viewed items and featured recommendations. F & R switches - Carts Unlimited The cart will beep to confirm you are in diagnostics mode. Hence, lets move to costs associated with this issue. Greatest, EZGO Golf Cart High-Output F&R Switch (Fits 1994-Up), EZGO Golf Cart Forward and Reverse Switch Assembly Fits 1994 and Up Non DCS, Club Car Golf Cart 3-Terminal Micro Switch (Fits 1980-Up), EZGO PDS Forward and Reverse Rocker Switch (Fits 2000-Up), EZGO Marathon Golf Cart Forward/Reverse Switch (Fits 1986-1993), Club Car DS/Precedent Forward/Reverse Golf Cart Handle (Fits 1985-Up), Forward/Reverse Switch Assembly 48V for EZGO TXT Golf Cart - Fits 2014 and up, EZGO Forward and Reverse Switch Assembly Fits Select Golf Cart Models, EZGO Marathon 2 Cycle Golf Cart Forward and Reverse Switch Fits 1986 to 1993, Club Car DS Forward/Reverse Shifter Base Gas 2004-Up, EZGO Marathon Golf Cart Forward and Reverse Switch Assembly Fits 1989 to 1994.5. If it is moving, you may need to adjust the cable to enter the shift points between forward and reverse correctly. older type ez Go golf cart with forward/reverse shifter just Curtis B., Technician 20,427 Satisfied Customers have worked on and around most engine models for 35 yrs./Polaris ATV expert Curtis B. is online now Related Small Engine Questions The forward and reverse motion arms are difficult to move. Now check whether either of the switches is stuck midway. Who Makes Noodle Golf Balls? To enter diagnostics mode turn the key switch to off, move the run/tow switch to run, move the direction switch from neutral to rev 5 times. If the Voltage is inaccurate, the Ezgo golf cart will likely stall. 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They may have corroded inside. Club Car DS Heavy Duty Forward/Reverse Switch (48V Electric 1996+) E-Z-GO Installation Notes. I have a 2001 EZ-GO. There are also a varying amount of other reasons it will not work as well such as the transmission has gone out. What to Do When Your Golf Cart Won't Start. - Go With Garrett's The new one is clean and installed correctly. Ensure all the cables are the same size. Here are the steps you should use to test your E-Z-Go golf cart controller. Anti-seize on the shaft is fine there's no electronic connection there. Unable to add item to List. Next, swipe the arm of the wiper switch up and down across all the contacts. While there are slightly fewer components involved, there are still enough individual pieces that can malfunction. This is a problem that mostly shows up after extensive use when the switch shows a significant amount of wear and tear. I am lost again (rotti1968) HELP!!! Unlike electric golf carts, gas carts need a muffler system to expel fumes given off from the engine. The way to test this is to turn the golf cart off and place the ends of the electrical tester on different parts of the ignition switch. Things wear out. These fumes contain carbon monoxide, oil, and gas residue given off by the engine and its components. Why EZGO Forward Reverse Switch is Getting Hot? The battery on your golf cart works the same way as the battery on your car. The Callaway Epic Max Driver is a respected driver that came out in 2021. Part #: CP205972. Saw no burned or melt areas. You should check your air filter every six months and replace it as needed. The wheels are locked and the maintenance tow switch doesn't seem to work. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[300,250],'golfertroop_com-box-4','ezslot_2',105,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-box-4-0'); When you notice a problem due to a solenoid, you may check the battery and then replace the solenoid if needed.