If not available , then a new controller from another winch could work. Badland apex 12000 winch wiring diagram the badland apex 12000 winch can be easily wired with the help of the following diagram. To use the wired remote, attach the remote cable to the remote socket on the control box. Later tighten them with the help of a drill. Badland ZXR 12000 Winch Wiring Diagram. Hawse fairleads are used in conjunction with a synthetic winch line. Get 10% Off Your Entire Purchase When You Open a New Account, Get our best deals and latest news delivered straight to you. For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: It is used to alert you to potential personal injury hazards. Disconnect power to winch and allow it to cool completely before service. For the box, maybe get a tongue tool box that will hold winch, battery, and all wiring. 1. Using genuine Badland winch replacement parts helps to ensure the continuous quality and reliability of your badland winch. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling. I haven't been planning on getting a winch in the near future, but the price is intriguing. Always wear, Badland APEX 12000 Wired Remote Wiring Diagram, Badland APEX 12000 Wireless Winch Remote Control Wiring Diagram, To use the wired remote control, attach the. 3491 Mission Oaks Blvd. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. So far, I dont see any problems with it. It can heat up after excessive use. Press and hold the remote switch for approximately 2 seconds to start using the winch. Do not power the hook all the way into the fairlead or winch. This does not mean that it is necessarily a Badland 2500 winch part, but it is a very viable replacement. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. First of all, check the winch for any breakage or uncovered wires. Specifications Move the Clutch Handle to the Engaged position. People with pacemakers should consult their physician(s) before use. However, exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. JavaScript is disabled. Badland ZXR 5000 Winch Installation & Instructions Manual: Download. Do not use a winch while you are tired or under the influence of drugs, alcohol or medication. The controller box for my ATV harbor Freight winch got smashed. Recover a stuck vehicle, haul timber or load a boat with this powerful auto winch. Im looking for a drum assembly for a Badland 2500 lb winch. 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored To prevent accidental starting, unplug winch controls and any RF receivers immediately after extending or retracting. Follow the given badland winch wiring diagram carefully and familiarize yourself before initiating it. Save $250.00 by shopping at Harbor Freight. However, the brand does not provide winch accessories as widely as other winch brands do. To operate the winch, attach the wired remote control cable directly to the remote socket on the solenoid box. For using wireless remote, attach the remote controller switch to the solenoid. If you are looking for a lighter, stronger, and safer winch line, an aluminum hawse fairlead is the best option, along with an excellent synthetic rope. The remote control will auto shut down when not in use after two minutes. Replace the stock circuit breaker from the Harbor Freight winch that comes with no protection and no place for mounting. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. Stay alert, watch what you are doing and use common sense when operating. The wireless remote controller box will act as a receiver for the wireless remote. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during service. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. It's just that simple! Check for voltage at armature port with Switch pressed. Please familiarize yourself with the operation of your winch before using it. I did not see replacement cable for zxr-5000. I have a badlands 12000 lb capacity winch. I wanted to be able to recommend good equipment that's SAFE and also provide resources for how its used. The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. Check the Winch's electrical connections. Connect the black cable from the battery's negative side to the winch. If you are looking at how to wire a badland 2500 pound winch? There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. Keeping a constant focus is more critical. Badland does not have a very wide variety of products as Warn or Smittybilt. 1996-2023, Amazon.com, Inc. or its affiliates, Select a location to see product availability, Enter a new vehicle to add it to Your Garage and filter the results below, 12V 500 AMP Unversal Winch Solenoid Relay Contactor For HEAVY DUTY UPGRADE ALBRIGHT EQUIV, MaySpare MaySpare 12V 500A Winch Solenoid Relay for 8000-15000lb ATV UT Winch Control. If you are buying a winch for the first time, there will be several queries in your mind. The ZXR 12000 Lb winch is IP66-rated waterproof. I have an old Badland ATV/UTV 3000 lb winch. It works with most trucks and SUVs, if the vehicle manufacturer specifies compatibility. Here are some of the top eye-catching pros of this product. Benefits for Using Badland Winches Variety of Winches Let's see what makes it such a great product. These include: This device is designed to perform in harsh weather conditions with maximum power efficiency. One of the top products specially designed for such an event is the Badland ZXR 12000 Lbs. We guarantee this product to be free from defects in materials and workmanship 90 days from the date of purchase. I have the 2500 wench on my Polaris ranger 570. been working great first couple times I used it. Always wear good heavy-duty leather gloves when working the winch. The dealer had put the solenoid and such all in the battery box in the rear of the bike, which made perfect sense as its pretty well protected from the elements in there. Follow the instructions thoroughly for making your winch install as easy as possible. Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Wireless Winch Wireless Winch Remote Control Badland Winches $64.90 3500 Lb 3500 Lb Atvpowersport 12v Electric Winch With Wire Rope Remote Control $212.95 Aircraft Grade Wire Rope. Winch Cover: 5. No hardware to mount or connect the electrical components. According to the wiring diagram below, attach the black/red/yellow cable from the solenoid box to the winch. Procedures not specifically explained in this manual must be performed only by a qualified technician. not so, I tried one, What I found on my winch was a broken spring in the auto brake assembly . You may need a plastic encasing to secure your circuit breaker from water and dust. I have an old 3000 lb ATV/UTV Badland Winch with all of the electronics non-functional from getting water contaminated. Click the green button to print the entire article.To print the original version of the document - click the blue one. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. Frequency (hz)315 Mhz. And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. Roller Fairlead comes with two way and 4-way rollers that can guide your steel cable from different angles. Get yourself a circuit breaker that is waterproof, resettable, and will allow you to draw current at full load. Do not power the hook all the way into the fairlead to prevent damage. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of . For your vehicle's safety, the manufacturers have added an automatic load-holding brake system that helps you get over any emergency. I've searched and cannot find any source for replacement parts . Yes, these units are waterproof. Load Capacity Electric Winch Kit, 12V Steel Cable Winch with Roller Fairlead, Towing ATV Winches with Both Wireless Handheld Remote and Corded Control, REINDEER New 12V Winch 4500 lb Load Capacity Electric Winch Kit Synthetic Rope with Hawse Fairlead Waterproof IP67 with Wireless Remotes for 4X4 Side by Side 4 Wheeler ATV UTV Rescue Recovery, Champion - 20009 Wire Rope Roller Fairlead for 3500-lb. It comes with a clevis hook. The build of the fairlead is stainless steel. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. Control Box /Solenoid Box: Accessories For Badland Winches: 1. It has a user-friendly design that makes its installation quite easy and smooth. Connect the black cable from the batterys negative side to the winch. i bought a 12000 lb badland winch item # 60813 and i am looking for parts for it before so i can get prices as i tear it down, Need help finding and buying parts for a 12,000 pound Badland winch, Inside the drum., brake system broke apart. You must log in or register to reply here. Test Electric Winch for proper operation. Tap solenoid to loosen contacts. Mike El Paso, TX, TLCA 8009. Affiliate. To order your replacement parts, here's what we need to happen: Send an email to parts@badlandspacks.com a. Copyright 2017 by Harbor Freight Tools. Even after paying heavily, most customers are often disappointed and later furious at the poor customer care. Retails for 350 dollars plus tax. THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. Badland ZXR 9500 Winch Installation & Instructions Manual: Download. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. I bought total of three of these wenches from Harbor Freight in Sioux Falls SD. COMES WITH EVERYTHING TO MOUNT TO YOUR TRUCK OR SUV. Do not use the winch even if minor damage appears. The appealing features of the Badland 2000 Marine winch include being able to permanently mount it to your trailer, bumper, and even truck bed. 12,000 lb ZXR Badland Winch Wiring Instructions FSRD 12.8K subscribers Subscribe 495 61K views 2 years ago Here is an instructional video on how top wire up a 12,000 lb ZXR Badland. If any of the steps are unclear or if you need any visual help, check out the following video: The discussion above leads to the point that the Badland ZXR 12000 Lbs is a product manufactured to offer great durability and strength to the user. Wear heavy-duty, cut- and abrasion-resistant leather gloves. We have other buying guides in the site. 12V Winch Rocker Thumb Switch with Mounting Bracket Handle Bar Control Switch for KFI, WARN, RAMSEY, SUPERWINCH, CHAMPION, VENOM, BADLAND etc. Save This Manual Will sell for $280 firm! document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I need the plug in , on side of box. According to the diagram below, attach the black cable from the solenoid to the batterys negative terminal and the blue/yellow cable to the winch. A robust circuit breaker can prevent damage from an overload or short circuit by interrupting current flow. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Failure to carefully observe duty cycle limitations can easily over-stress a Winch contributing to premature Winch failure. Repair or replace solenoid. All rights reserved. Here are the most searched Badland Winch Parts from the customers. Check Price Badland 2500 Winch Parts Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A) The next item on the list is a hawse fairlead. Always wearheavy-duty leather gloveswhen handling the winch. Waterproof body preserves the internal components of this machine Satin black powder-coated finish, stainless steel fasteners, improved winch sealing, and larger winch drum elevate the item's durability Cable and/or synthetic rope pull back into the drum quickly Various mounting options available for you to use This illustration shows a kink about to form. Its tools are made at Calabasas, California, but the Badland winches are manufactured in China. Theyre independent, uncut and unsponsored. A kink permanently weakens the wire rope, even after it is straightened out; kinked wire rope can fail suddenly and must not be used. For example, you may wish to route the wires under the vehicle, attaching it to the frame using suitable fasteners. A Synthetic rope with hawse fairlead can reduce about 30-35lbs of the load from the vehicles front. You may wish to keep the engine running while using this winch, to continually recharge the battery. The illustrations to the right show how a kink forms. Attach the red Battery Cable to the Circuit Breaker. It has fairly sturdy and robust exterior and has a very stylish and up-to-date look. Explosive invisible hydrogen gas can accumulate and then explode when ignited by a spark from the battery connection. ATV/UTV Mounting Plate for Badland 1500, 2500, ZXR 2500 & 3500 Winch, UTV Winch Plate for Badland ZXR 5000 Winch, Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch. Notes: BADLAND WINCHES TOOL ZXR 12000 IS IN VERY GOOD LIKE NEW CONDITION. Best Badland Winch Remote For Replacement. 3 Important Parts of A Winch (You Should Know), Winch Fairleads: Roller Fairleads vs Hawse Fairleads, Mile Marker 19-52316-50 Synthetic Rope (B003F03OG), Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A), Very easy to install and comes with installation hardware. Save my name, email, and website in this browser for the next time I comment. If voltage is present, replace motor. Do not use the winch if the wire rope is frayed, kinked or damaged. To overcome this difficulty, manufacturers have added a series-built motor that does not heat up as fast as the typical solenoid. Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. Keep at least 5 full turns of wire rope on drum. Could you tell me where to locate info for this part and price. Winch, Badland ZXR 12000 lb. Read this material before using this product. PO Box 6009 Camarillo, CA 93011 1-888-866-5797. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during operation. Like everything HF it's a really mixed bag with their winches. Use a winch cover that can protect from sun damage. In case it slips or breaks, it will "whiplash" along this line. Also, guard the cables between the solenoid and the winch from excessive heat. It is easy to install this device. Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but. Do not step over wire rope. Install the winch using hardware specified on the specification chart. If wire rope begins to get entangled, stop winch immediately and release wire rope using switch. Do not attach the wires to the exhaust system, drive shaft, emergency brake cable, fuel line, or any other components which may create damage the wiring through heat or motion, or create a fire hazard. do you have a replacement motor for 3500lb winch sku68145? When unpacking, make sure that the product is intact and undamaged. Use a pulley block (sold separately) properly rated for the load to be pulled and designed to be operated with this winch's wire rope. Geartrain: 3-stage planetary Brake: Automatic Mounting Pattern: 10"x4.5" Fairlead: Roller Remote Control: Remote switch, 12' lead Electrical controls: In/Out Recommended Battery: 650 CCA Differences Gear ratio: Warn 216:1 | HF 265:1 Clutch: Warn Rotating ring gear | HF Sliding ring gear Drum diameter/Length: Warn 3.15"x9.0" | HF 2.5"x8.8" A double line system should be used whenever possible. There are two things you should always remember when using a winch for self-recovery or other uses; never anchor with a dead tree and always wear protective gloves. TO PREVENT SERIOUS INJURY FROM EXPLOSION DUE TO SPARKING AT THE BATTERY CONNECTION:Unplug the Pendant Connector and disconnect the Battery Cables before making other wiring connections. Make sure the spotter is out of the way of the vehicle and the wire rope before activating the winch. The rocker switch IN and OUT helps to engage to operate the winch. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. The company focuses on the customer experience that this product provides. To use the wired remote control, attach the I ordered parts for my badland winch from harbor freight on 1/4/21 and have not received them yet and no corespondents. Run winch with vehicle motor running. Wired Remote: 5. The original was a Warn 2000, but was completely gutless. The relay clicks when the out switch is Activated. This wire rope is kinked. Can anyone help, thanks. All connections must be tight and clean. Heavy Duty Winch Mount For Badland 18000 Winchif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[468,60],'winchreview_com-box-4','ezslot_4',163,'0','0'])};__ez_fad_position('div-gpt-ad-winchreview_com-box-4-0'); When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. The battery may be drained if you use the winch while the engine is not running. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Is the problem in the relay or in the motor. Electrical winches can perform at their maximum potential for a limited amount of time. I understand the alligator, are you looking for a controller box or a controller box? This will ensure that the safety of the winch is maintained. These winches weigh around 90 pounds. Correct any such issue before use. Do not use thinner/longer cables or link multiple cables together. Im looking for a replacement tension plate for my 2500# badlands winch. I cant find a model number, but there is an Item Number #68145 on the label. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. It has a very smooth surface to feed your synthetic rope through. Do not use damaged equipment. Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. Non-skid footwear is recommended. Attach the black Battery Cable directly to the negative terminal of the battery. Attach the black cable from the negative terminal of the battery to the winch. The only useful piece of equipment under such conditions is a winch that can pull your vehicle out of a muddy pit. What is the Badland ZXR 12000 Lb Winch Best For? This rope is 3/16 inch thick and is 50 feet long. I used to work in construction and landscaping, so I've seen my fair share of ratchet straps, winches, and similar rigging gear. The wires act as switches, something you can notice when you look at the winch solenoid wiring diagram. Aluminum Hawse Fairlead for Synthetic Winch; Roller fairleads are used in conjunction with a steel cable line. And a note from the lawyers: Products should always be used in accordance with the owners manual. Read all instructions. Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. I just bought another Bad Lands 2500 and replaced it on my Polaris. Your email address will not be published. Remove all metal jewelry before working near battery. Attach the circuit breaker to the batterys positive side and then route the red wire from the circuit breaker to the solenoid box. HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. It locks the wire in its place. See Figure H. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks. Lastly, connect the device's wires to the respective terminals of the battery, as shown in the manual. To operate the winch, connect the red wire to an ignition circuit, or attach the ignition wire to the positive battery terminal. Industrial/Tow Truck Electric Winch Owner's Manual 70 series PTO winch + Aisin1000 elec winch - what are they worth. Download Badland ZXR 12000 Truck/SUV Winch Manual. We recommend giving the device some rest in between and letting it cool off. You are using an out of date browser. I had the same problem with 12000lb. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. Your email address will not be published. This step is necessary to ensure your safety while using the unit. There are two black wires and two red wires that come out of the winch. Where can I buy a replacement tension plate for my Badlands 2500# ATV winch? THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. Is there a replacement spool drum? Im looking for a freespool/engage nob for 2500 badland winch, and directions on how to replace it. The same thing happened to my replacement winch. Do not route the cables through a driveshaft, fuel line, or any other place where heat can damage the wiring. Recovery Kit: 6. Failure to do so can result in serious injury. Have the winch serviced by a qualified repair person using only identical replacement parts. From the solenoid box, attach the wire to the circuit breaker, and the other terminal of the circuit breaker is a route to the batterys positive terminal. Non-skid footwear is recommended. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. Or trade for a new Apex 5500 long drum winch or equivalent. However, that is not the case with this unit. See the weather for Wijbosch, North Brabant, NL with the help of our live and local weather cameras. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. Overall, its features and build quality make it worth it for people who have heavy-duty trailers, RVs, and other such vehicles. We strongly recommend having a separate auxiliary battery to prevent your vehicle's battery from draining out or being compromised. Does anyone have a kit with longer wires/cables to reach to the rear where the battery is? Move Clutch Handle to the Released position. They are very popular and have been a default for 44 vehicles. Anything below IP67 is prone to damage from rain and submerge. 3. Badland Zxr 12000 Winch Wiring Diagram Database. It may indeed overheat if used for a long time without giving any rest to the mechanical parts inside. An installation manual is also part of the package. Badland ZXR 2500 Winch Installation & Instructions Manual: Download. Thanks for your help. Like the previous one, connect the black, red, and yellow cables with the winch. Apart from trucks, these can also be fixed on trailers and some heavy-duty RVs. Heavy vehicles such as trucks can easily handle this much weight. Do you have the socket on the Badlands 1200 winch control box that the remote winch cable plugs into? RUGCEL WINCH 13500lb Waterproof Electric Red Synthetic Rope Winch with Hawse Fairlead, Wired Handle and 2 Wireless Remote (RED), LIEBMAYA Wireless Winch Remote Control Kit Switch for Truck Jeep ATV SUV 12V Switch Handset, WATERWICH 12V 250A Winch Relay Winch Solenoid Contactor Winch Rocker Thumb Switch Combo with 6 Protecting caps Universal for ATV UTV 2000-5000lbs Winch, Replacement 12 Volt 500 Amp Winch Solenoid Contactor Relay - Compatible with Polaris Ranger 8000lb - 12000lbs and Other ATV, UTV, 4WD, SUV 4x4 Solenoid Winches 12V 15W - Wireless Remote System.
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